Double Ended Pogo Pin
Alizn Professional Customization
Dip Pogo Pins
Spring Loaded Double Ended Pin Catalog
Double ended pogo pin, also known as spring-loaded double headed pins, double ended spring contacts, or through-hole spring-loaded double ended pins, are primarily used to establish reliable electrical or signal connections between components. They ensure consistent conductivity and stable contact performance in various electronic applications.
Double Ended Pogo Pins Overview
Double Ended Pogopin Product Details
With advanced technology and expert craftsmanship, we create durable, high-performance custom double ended pogo pin / double ended spring connector pin tailored to each project’s needs.
What is a double ended pogo pin
Double ended pogo pin is a type of spring loaded electrical contact that has conductive tips on both ends instead of just one. Inside the pogo pin body, there is a small spring that allows the pin to compress and extend, ensuring reliable electrical contact even when there are small variations in distance, alignment, or vibration.
Unlike a single ended pogo pin, which typically contacts a printed circuit board (PCB) on one side and is fixed on the other, a double-ended pogo pin can connect two separate conductive surfaces at the same time. This makes it especially useful in applications where temporary, removable, or floating connections are needed.
Double ended pogo pins are commonly used in test fixtures, battery contacts, board-to-board connections, charging docks, and modular electronic assemblies. They allow fast assembly and disassembly without soldering, reducing wear on connectors and improving maintenance efficiency.
How to install double ended pogo pin
Fixed Installation in a Plastic Housing (Press-Fit)
Press the double ended pogo pins firmly into the inner hole of the plastic housing to secure them in place. No soldering is required. Ensure that both plungers are compressed to the working height specified in the drawing. Once properly compressed, the pogo pins will operate reliably.
Floating Installation in a Plastic Housing (Suspended Type)
Insert the double ended spring loaded contacts into the pre-designed inner hole of the plastic housing without rigid fixing. Make sure the pins are compressed to the working height specified in the drawing to ensure normal operation. This installation method is also ideal for test fixtures and electronic component testing applications.
Double ended pogopin material & Parts
Double ended pogo pin features two movable plungers at both ends, a central barrel, and an internal spring. The plungers are typically made of brass or phosphor bronze for excellent conductivity and mechanical strength, with nickel and gold plating to reduce contact resistance and improve corrosion resistance. The barrel is usually made of brass or stainless steel with similar surface treatment, while the internal spring is made from stainless steel or music wire to ensure stable elasticity and long service life. When insulation is required, high-temperature engineering plastics such as PEEK or LCP may be used. Its key advantages include compact design, easy and fast installation, and the ability to be fixed or float within the inner hole of a plastic housing, allowing reliable operation even with assembly tolerances.
Double Ended Pogopin Internal Structures
Double ended pogo pins are designed with compact and reliable internal contact mechanisms. The commonly used internal structure of the contact double ended pin is the plunger bevel structure. In this design, a movable plunger operates inside a hollow barrel, guided by a beveled interface that ensures smooth alignment and stable contact. An internal spring applies consistent pressure from both ends, enabling reliable electrical connection. The components are typically gold plated to reduce contact resistance and prevent corrosion. Alternative internal structures exist, but the plunger bevel structure is preferred for its durability, stability, and long service life in high cycle applications.
How Double Ended Pogo Pins Work
Double ended pogo pins operate through the coordinated action of an internal spring, bevel structure, plunger, and barrel to provide stable and reliable electrical connections. When pressure is applied from either end, the spring compresses and the bevel converts lateral force into vertical contact force, allowing the gold-plated plunger to press firmly and continuously against the inner wall of the barrel. This ensures consistent contact, while the gold plating reduces oxidation and minimizes contact resistance for long-term reliability. The design achieves extremely low and stable contact resistance even under vibration, shock, or slight misalignment. With a double-ended structure, pogo pins efficiently transmit signals or power between opposing pads, making them ideal for test fixtures, board-to-board connections, and modular systems.
Dip Pogo Pin Contact Resistance
This chart illustrates that during the full compression and release stroke of the dip pogo pin, the spring force increases smoothly while the contact resistance remains extremely low and stable. This demonstrates a well-engineered internal structure, precise machining tolerances, and high-quality vacuum blind-hole plating that together ensure reliable electrical connectivity and long-term performance stability.
types of spring loaded double ended pin
Selection Guide of Double Ended Pogo Pin
Select double ended pogo pins based on travel length, spring force, contact material, and plating to achieve optimal performance, reliability, and durability.
Fully customizable to meet any electrical, mechanical, or environmental requirements.
| SN | Product Image | Full Stroke (mm) | Initial Height (mm) | Working Height (mm) | Catalog Download |
|---|---|---|---|---|---|
| 1 |  | 0.4~0.8 | 1.80~3.00 | 1.40~2.60 | Short-Dip Pogo Pins |
| 2 |  | 1.00 | 3.15~6.30 | 1.50~5.60 | 1.00-Dip Pogo Pins |
| 3 |  | 1.50 | 4.50~10.00 | 3.20~9.00 | 1.50-Dip Pogo Pins |
| 4 |  | 2.00 | 5.80~16.00 | 4.00~15.00 | 2.00-Dip Pogo Pins |
| 5 |  | 2.50 | 7.10~16.00 | 4.80~15.00 | 2.50-Dip Pogo Pins |
| 6 |  | 3.00 | 8.40~20.00 | 5.60~19.00 | 3.00-Dip Pogo Pins |
| 7 |  | 3.50~5.00 | 9.70~20.00 | 6.40~19.00 | 5.00-Dip Pogo Pins |
Double Ended Spring Loaded Pin Performance
Double Ended Pogo Pin Technical Parameters
Alizn custom pogo pins are carefully crafted using only the finest materials.
Our production team offers superior craftsmanship with over 10 years of experience working with custom double ended pogo pins / double ended pogo pin connectors.
| Items | Details |
|---|---|
| Material | Plunger: Lead-Free Copper Alloy |
| Body: Lead-Free Copper Alloy | |
| Spring: Stainless Steel | |
| Solid Pin: Lead-Free Copper Alloy | |
| Main Technical Parameters | Standard state: |
| Operating temperature: -40~+120°C (Standard) | |
| Operating humidity: 20-85% RH | |
| Storage temperature: -10~+50°C | |
| Storage humidity: 20-85% RH | |
| Rating voltage: 36V AC/DC (Standard) | |
| Rating current: 2A/Pin Continuous (Standard) | |
| Contact resistance: 30 mΩ Max. (Standard) | |
| Withstanding voltage: 250V AC, 1 Minute | |
| Insulation resistance: 500 MΩ Min. | |
| Durability: 10,000 Cycles (Standard) | |
| Working Spring Force: 40~120 gf (Standard) | |
| Electroplating | Plunger: Ni Plating 1.4μm, Gold Plating 0.30μm |
| Body: Ni Plating 1.4μm, Gold Plating 0.10μm | |
| Solid Pin: Ni Plating 1.4μm, Gold Plating 0.10μm | |
| Contact Type | Vertical Contact Type |
| Installation Method | SMT automatic placement machine + Reflow soldering |
| Plugin machine + Wave soldering | |
| Environmental Protection Standard | Comply with EU RoHS and Alizn standards |
Upload Your CAD File
To begin, provide your contact details and upload the CAD file or detailed product requirements of your design. This allows us to create a detailed 3D model of the part or prototype you're looking to produce.
Receive a Quote & Design Review
Within 12 hours, we’ll send you a detailed quote along with Design for Manufacturability (DFM) feedback. This ensures the feasibility of your project and gives you a clear idea of the costs involved.
Confirm Your Order & Begin Production
Once you approve the quote and design, we’ll proceed with the production of your custom double ended pogo pins.
Shipping & Delivery
Your project enters our manufacturing queue the morning after we receive your approval. On average, custom orders ship within 10-15 business days. In-stock products and samples ship within 48 hours.
Just 4 Steps
Custom Double Ended Pogo Pin Quotation Process
From detailed consultation to final delivery, we make custom pogo pin orders simple and easy. We pride ourselves on providing exceptional customer service by anticipating your needs, offering customized solutions and on-time delivery.
Double Ended Spring Loaded Pins Electroplating
Double Ended Pogo Pin Surface Treatment
Various surface treatment methods to meet your needs
Electroplated Gold-Golden Yellow
Electroplated Nickel—Silver White
Before Electroplating - Brass Color
Packaging Options for Double Ended Pogopin
Pogo Pin Packaging Method
Enabling you to move seamlessly from receiving to production without compromise.
Pogo Pins Vacuum Carrier Tape Packaging
Pogo Pin Connector Vacuum Carrier Tape Packaging
Double Ended Contact Pin Customization Process
From Design to Quality Control
Every Step Tailored to Perfection
Alizn double ended pogo pin customization process ensures precision, quality, and efficiency at every stage. From innovative design and advanced production to rigorous quality control, we transform your ideas into high-performance solutions. Serving diverse industries, we specialize in creating prototypes and full-scale production, turning your vision into reality with unmatched expertise and attention to detail.
- RX Feugiat 2000
- 4-5 months
- $ 8,400
Professional Equipment For Double Ended Springloaded Pin
The Equipment Behind Custom Pogo Pins
Our professional equipment provides complete solutions for pogo pin customization, ensuring high precision, efficiency, and cost-effectiveness.
From design to production, we meet strict quality standards, addressing complex shapes and performance needs.
automatic lathe
High-speed auto-feeding turning
milling machine
Complex precision machining
stamping press
High accuracy & rigidity
spring coiling machine
Free-height & wire-diameter precision
electroplating machine
Uniform, clean
coordinate measuring machine
Dimensional & tolerance verification
Alizn Pogo Pin
Related Pogo Pin
From initial prototypes to large-scale production, we ensure top-quality results and help you achieve your manufacturing goals.
Double Ended Pogo Pin FAQ
Alizn high-performance pogo pins, ideal for functional tests or end-use applications. Explore our FAQs to discover more about our pogo pin solutions and related technical support.
We need drawings or key specs: size, stroke, force, current, plating, and usage.
Standard parts: 3–7 days. Custom parts: 2–4 weeks depending on complexity.
Yes, sample testing can be provided before mass production.
Yes, we can design sealed / IP67–IP68 waterproof structures.
Yes, we support full customization based on size, force, plating, and structure.