5 Pin Connector
Alizn Professional Customization
5 Pogo Pin Connector
5 Pin Spring Loaded Connector Catalog
5 pin connector, also known as 5 pin electrical connectors or 5 pin spring loaded connector, are primarily used to create stable and reliable electrical or signal pathways between two components. They provide secure mating, consistent conductivity, and dependable performance across a wide range of electronic and power transmission applications.
5 Point Pogo Pins Connector Overview
5 Pin Pogo Connector Product Details
With advanced technology and expert craftsmanship, we create durable, high performance custom pogo pin connector tailored to each project’s needs.
What is 5 point pogo pin connector
5 point pogo pin connector is a high performance spring loaded interface featuring a cluster of multiple independent contact probes housed in a precision molded frame. Each contact comprises a plunger, an internal spring, and a sturdy barrel, providing a flexible connection that absorbs mechanical tolerances and vibrations. These connectors are widely used for data syncing and power charging in smart wearables, medical devices, and industrial equipment. By utilizing vertical compression instead of traditional sliding friction, they ensure a long lasting, reliable connection that withstands thousands of mating cycles without compromising electrical integrity or physical stability.
How to install 5 point pogo pins connector
Successful installation of a 5 point pogo pins connector requires precise alignment and proper soldering techniques based on the specific mounting style. For surface mount designs, technicians apply solder paste to PCB pads and use pick and place machinery for accurate positioning before reflow soldering. Through hole versions involve inserting tails into plated holes followed by wave or manual soldering for enhanced mechanical strength. It is essential to maintain the recommended working height and ensure the mating surface is flat and clean. Regular inspection of solder joints and compression force helps prevent intermittent connections and ensures long term reliability.
5 pin pogo connector material & parts
5 pin pogo connector is constructed from high quality conductive alloys and durable polymers to ensure peak performance. The plungers and barrels are typically machined from lead free brass or copper alloys, which provide excellent conductivity and mechanical toughness. Internal springs are made from stainless steel or music wire to maintain consistent pressure over time. To prevent oxidation and reduce wear, contact surfaces receive a robust nickel underplate followed by a thick gold coating. The insulating housing is crafted from high temperature thermoplastic, capable of withstanding intense heat during soldering processes while maintaining strict dimensional stability and insulation.
5 pin spring loaded connector Internal structures
The internal structure of a 5 pin spring loaded connector is engineered for stability and low resistance. Each individual pin contains a precision guided plunger that moves smoothly within a hollow barrel. Advanced designs often incorporate a beveled plunger base or a small copper ball between the spring and plunger to maximize contact area and minimize signal noise. This internal architecture ensures that current flows efficiently through the barrel rather than just the spring, preventing overheating during high power transmission. Tight manufacturing tolerances and smooth internal finishes reduce friction, allowing the connector to achieve a high cycle life while maintaining consistent electrical performance.
How 5 pin spring connector Work
5 pin spring connector operates through a simple yet effective mechanical compression principle. When a device is placed on a charging dock or mating surface, the external force pushes the plungers inward, compressing the internal springs. This action creates a firm metal to metal contact between the plunger tips and the target pads. The constant spring pressure ensures that the connection remains stable even under vibration or slight misalignment. Once the external force is removed, the springs instantly push the plungers back to their original extended position. This reliable mechanism allows for quick, effortless docking and undocking in various consumer electronics.
5 pin pogo connectors contact resistance
Low and stable contact resistance is a critical factor for the efficiency of a 5 pin pogo connector. Most high quality pins are designed to maintain a resistance level below thirty milliohms during operation. This performance is achieved through the use of gold plating, which provides a clean and highly conductive interface. Factors such as spring force, plating thickness, and internal geometry all influence the final resistance value. Higher spring pressure generally leads to lower resistance by breaking through surface contaminants. Engineers perform rigorous testing to ensure that each pin maintains its low resistance profile throughout its entire service life, even in challenging environmental conditions.
types of 5 point pogo pin connectors
Selection Guide of 5 Point Spring Loaded Connectors
Select spring pin connector based on travel length, spring force, contact material, and plating to achieve optimal performance, reliability, and durability.
Fully customizable to meet any electrical, mechanical, or environmental requirements.
| Connector Type | Product Image | Full Stroke (mm) | Initial Height (mm) | Working Height (mm) | Detailed Selection |
|---|---|---|---|---|---|
| Dip Pogo Pin Connector |
 |
0.4~5.0 | 1.80~20.0 | 1.40~19.0 | dip pogo pin detailed selection |
| SMD Pogo Pin Connector |
 |
0.4~3.0 | 1.80~20.0 | 1.40~19.0 | smd pogo pin detailed selection |
| Double Ended Pogo Pin Connector |
 |
1.0 – 4.0 | 10.0 – 35.0 | 7.0 – 30.0 | double ended pogo pin detailed selection |
| Right Angle Pogo Pin Connector |
 |
0.8 – 3.0 | 6.0 – 16.0 | 4.5 – 14.0 | right angle pogo pin detailed selection |
| Rolling Pogo Pin Connector |
 |
0.4 – 2.2 | 4.5 – 13.0 | 3.8 – 11.5 | rolling pogo pin detailed selection |
| Side Contact Pogo Pin Connector |
 |
0.5 – 2.2 | 5.5 – 15.0 | 4.8 – 13.5 | side contact pogo pin detailed selection |
| Solder Cup Pogo Pin Connector |
 |
1.0 – 3.5 | 8.0 – 20.0 | 6.0 – 17.0 | solder cup pogo pin detailed selection |
| High Current Pogo Pin Connector |
 |
0.8 – 3.5 | 6.0 – 18.0 | 4.8 – 15.0 | high current pogo pin detailed selection |
| Pancil Pogo Pin Connector |
 |
0.4 – 3.0 | 3.5 – 13.0 | 3.0 – 11.5 | pancil pogo pin detailed selection |
5 Point Pogo Pin Connector Performance
5 Pin Connector Technical Parameters
Alizn custom pogo pins connector are carefully crafted using only the finest materials.
Our production team offers superior craftsmanship with over 10 years of experience working with custom spring loaded connector.
| Items | Details |
|---|---|
| Material | Plunger: Lead-Free Copper Alloy |
| Body: Lead-Free Copper Alloy | |
| Spring: Stainless Steel | |
| Solid Pin: Lead-Free Copper Alloy | |
| Main Technical Parameters | Standard state: |
| Operating temperature: -40~+120°C (Standard) | |
| Operating humidity: 20-85% RH | |
| Storage temperature: -10~+50°C | |
| Storage humidity: 20-85% RH | |
| Rating voltage: 36V AC/DC (Standard) | |
| Rating current: 2A/Pin Continuous (Standard) | |
| Contact resistance: 30 mΩ Max. (Standard) | |
| Withstanding voltage: 250V AC, 1 Minute | |
| Insulation resistance: 500 MΩ Min. | |
| Durability: 10,000 Cycles (Standard) | |
| Working Spring Force: 40~120 gf (Standard) | |
| Electroplating | Plunger: Ni Plating 1.4μm, Gold Plating 0.30μm |
| Body: Ni Plating 1.4μm, Gold Plating 0.10μm | |
| Solid Pin: Ni Plating 1.4μm, Gold Plating 0.10μm | |
| Contact Type | Vertical Contact Type |
| Installation Method | SMT automatic placement machine + Reflow soldering |
| Plugin machine + Wave soldering | |
| Environmental Protection Standard | Comply with EU RoHS and Alizn standards |
Upload Your CAD File
To begin, provide your contact details and upload the CAD file or detailed product requirements of your design. This allows us to create a detailed 3D model of the part or prototype you're looking to produce.
Receive a Quote & Design Review
Within 12 hours, we’ll send you a detailed quote along with Design for Manufacturability (DFM) feedback. This ensures the feasibility of your project and gives you a clear idea of the costs involved.
Confirm Your Order & Begin Production
Once you approve the quote and design, we’ll proceed with the production of your custom pogo connector.
Shipping & Delivery
Your project enters our manufacturing queue the morning after we receive your approval. On average, custom orders ship within 10-15 business days. In-stock products and samples ship within 48 hours.
Just 4 Steps
Custom 5 Point Spring Connector Quotation Process
5 Point Spring Loaded Connectors Electroplating
5 Point Spring Pin Connector Surface Treatment
Various surface treatment methods to meet your needs
Electroplated Gold - Golden Yellow
Electroplated Nickel - Silver White
Before Electroplating - Brass Color
Packaging Options for 5 Pin Connector
5 Point Pogo Pin Connector Packaging Method
Enabling you to move seamlessly from receiving to production without compromise.
Pogo Pins Vacuum Carrier Tape Packaging
Pogo Pin Connector Vacuum Carrier Tape Packaging
5 Point Pogo Pins Connector Customization Process
From Design to Quality Control
Every Step Tailored to Perfection
Alizn pogo connector customization process ensures precision, quality, and efficiency at every stage. From innovative design and advanced production to rigorous quality control, we transform your ideas into high performance solutions. Serving diverse industries, we specialize in creating prototypes and full scale production, turning your vision into reality with unmatched expertise and attention to detail.
- RX Feugiat 2000
- 4-5 months
- $ 8,400
Professional Equipment For 5 Point Spring Loaded Connector
The Equipment Behind Custom 5 Point Spring Connector
Our professional equipment provides complete solutions for pogo connectors customization, ensuring high precision, efficiency, and cost effectiveness.
From design to production, we meet strict quality standards, addressing complex shapes and performance needs.
automatic lathe
High speed auto feeding turning
milling machine
Complex precision machining
stamping press
High accuracy & rigidity
spring coiling machine
Free height & wire diameter precision
electroplating machine
Uniform, clean
coordinate measuring machine
Dimensional & tolerance verification
Alizn Spring Loaded Connectors
Related Pogo Pin Connectors
From initial prototypes to large scale production, we ensure top quality results and help you achieve your manufacturing goals.
Pogo Pin Connector Professional Guide
Pogo Pin Connector Knowledge
Alizn explores with you every factor that influences your choice design, functionality, durability, price factors, process, customization options
5 Point Pogo Pins Connector FAQ
Alizn high performance spring loaded connectors, ideal for functional tests or end use applications. Explore our FAQs to discover more about our spring connector solutions and related technical support.
We need drawings or key specs: size, stroke, force, current, plating, and usage.
Standard parts: 3–7 days. Custom parts: 2–4 weeks depending on complexity.
Yes, sample testing can be provided before mass production.
Yes, we can design sealed / IP67–IP68 waterproof structures.
Yes, we support full customization based on size, force, plating, and structure.